A vital element in the development of a new product is the prototype. It is the first example of an invention demonstrating form, fit and function. As a working model, it verifies the design with respect to tolerances and fit, ease of assembly, appearance, human factors and functionality under operating conditions. In short, the prototype reduces an idea to practice.
What exists at first as a drawing or computer file becomes three-dimensional hardware that demonstrates the product’s function. It can now be handled, used and examined to see how it works. A picture is worth a thousand words, but a model is worth a million pictures. Properly executed, a prototype is indistinguishable from a product made on the manufacturing line. It may be handmade or created via the latest digitally-controlled techniques, but it is completely realistic.
Prototyping is valuable for several reasons. It is very useful for production planning, establishing assembly sequences, and designing packaging. It also previews the product for marketing purposes, often being photographed for advertising and public relations activities long before actual articles are available.
Feedback from the use of prototypes provides an indication of durability and reliability in service and can identify changes and improvements that enhance product utilization and reduce manufacturing costs. Thus, real cost benefits can be realized, along with an attractive opportunity to represent the product to the investment community.
Keck-Craig offers one-stop prototype fabrication with its on-site model shop. This 2,000 sq. ft. fabrication facility shares building space with our design studio and engineering offices, assuring intimate coordination of design input with real-world practicality, all within a secure and confidential environment. A broad spectrum of in-house techniques and skill-sets are available, including machining, vacuum forming, casting, hand lay-up and injection molding. We also have strategic partnerships with rapid prototyping facilities for production of complex shapes and molded components when models of this nature are required.
